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Author SHA1 Message Date
Snacj 252fb31d65 Fixed merge issues 2025-10-31 13:24:56 +01:00
snacj bf12a25af4 Fixed merge issues 2025-10-31 12:32:15 +01:00
snacj c66f046a9b Fixed Formatting 2025-10-31 12:31:40 +01:00
snacj a7b1158f8d Fixed merge issues. 2025-10-31 12:30:53 +01:00
snacj be87b377ba Changed frontend Formatting 2025-10-31 12:29:23 +01:00
snacj 111664185e Fixed Formatting 2025-10-31 12:29:23 +01:00
snacj 29ccaea7f2 fixed formatting 2025-10-31 12:29:23 +01:00
snacj 8402199601 Fixed Merge issues 2025-10-31 12:29:23 +01:00
snacj b7399c8d82 Fixed Formula 2025-10-31 12:29:23 +01:00
snacj db71805912 Changed P Controller to Pi controller with dead time 2025-10-31 12:29:23 +01:00
snacj 3fd1b09589 Added Pi and Ei to the update logic. 2025-10-31 12:29:23 +01:00
snacj c806f59df5 Changed P Controller to be Pi Controller. 2025-10-31 12:29:23 +01:00
snacj a5c0d75f33 Fixed Clippy and Formatting 2025-10-31 12:29:23 +01:00
snacj 9629652d4f fixed merge issue 2025-10-31 12:29:23 +01:00
snacj 5ee0b7e61b Fixed Clippy 2025-10-31 12:29:23 +01:00
snacj bb975081e8 Testing fix for frontend freeze 2025-10-31 12:29:23 +01:00
snacj 6629055f9f Fixed clippy 2025-10-31 12:29:23 +01:00
snacj 3b10790146 Removed unwrap and fixed clippy 2025-10-31 12:29:23 +01:00
snacj cb6a954e3b Removed inline import 2025-10-31 12:29:23 +01:00
snacj bbf58e6b18 Fixed Error Pid to P 2025-10-31 12:29:23 +01:00
snacj 9af2364528 Fixed Merge Issue 2025-10-31 12:29:23 +01:00
snacj 7d774b0025 Fixed Merge issue 2025-10-31 12:29:23 +01:00
snacj 94655093cc Added Algorithm Only speed calculation for Diameter Regulation 2025-10-31 12:29:23 +01:00
snacj 5b57273153 Removed logs for testing 2025-10-31 12:29:23 +01:00
snacj 02951794f1 Fixed issues with kp scaling factor 2025-10-31 12:29:23 +01:00
snacj d1f96cc816 changed PID controller to P controller 2025-10-31 12:29:23 +01:00
snacj 673b85420c Implemented deadtime_p_controller to regulate puller speed by filament
diameter.
2025-10-31 12:29:23 +01:00
snacj 493cb39396 Moved PID settings impl from Laser to Winder 2025-10-31 12:29:22 +01:00
snacj 34d6e85ec3 fixed PID impl 2025-10-31 12:27:09 +01:00
snacj dd79586b13 Adjusted default PID setting and replaced info! with trace! 2025-10-31 12:27:09 +01:00
snacj fab801e62f Fixed Formatting 2025-10-31 12:27:09 +01:00
snacj 37a1641450 Fixed formatting. 2025-10-31 12:27:09 +01:00
snacj 6e4baaa356 Fixed merge issue 2025-10-31 12:27:09 +01:00
snacj 3292c62212 Added Debug messages 2025-10-31 12:27:09 +01:00
snacj 3e1d83a0dd changed maximum velocity by diameter for testing. 2025-10-31 12:27:09 +01:00
snacj 47dcd34364 Implemented setting of measured diameter 2025-10-31 12:27:09 +01:00
snacj 2c134c4479 Added working PID settings. 2025-10-31 12:27:09 +01:00
snacj 8613e0c5a8 Fixed Laser Winder connection 2025-10-31 12:27:09 +01:00
snacj 02daf33e55 Testing laser winder connection. 2025-10-31 12:27:09 +01:00
snacj 7b7eafee3b Added debug messages to test the connection 2025-10-31 12:27:07 +01:00
snacj 400fc016ae fixed naming 2025-10-31 11:46:20 +01:00
snacj 8b66ee415a Maybe fix laser Machine is Serial 2025-10-31 11:46:20 +01:00
snacj 89fef65347 Fixed Comments 2025-10-31 11:46:20 +01:00
snacj 5fbf5b7b97 Fix PID settings through laser. 2025-10-31 11:46:12 +01:00
snacj 8278bf579c Implemented Diameter Regulation Mode logic 2025-10-31 11:29:59 +01:00
snacj 6f7611ada5 Added Connect Machine selector to laser frontend 2025-10-31 11:29:59 +01:00
snacj a3ff479941 Fixed Machine Connection 2025-10-31 11:29:59 +01:00
snacj d14e1183d5 Fixed Laser Settings Page 2025-10-31 11:29:59 +01:00
snacj c7495a7d92 Added Pid Settings Logic 2025-10-31 11:29:59 +01:00
snacj 5428e950b0 Added Winder Laser Connection Frontend & Backend 2025-10-31 11:29:59 +01:00
25 changed files with 851 additions and 134 deletions

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@@ -0,0 +1,124 @@
use std::time::{Duration, Instant};
#[derive(Debug)]
pub struct TimeAgnosticDeadTimePiController {
// Params
/// Proportional gain
kp: f64,
/// Integral gain
ki: f64,
// State
/// Proportional error
ep: f64,
/// Integral error
ei: f64,
/// Dead Time
dead: Duration,
last: Option<Instant>,
}
impl TimeAgnosticDeadTimePiController {
pub fn new(kp: f64, ki: f64, dead: Duration) -> Self {
Self {
kp,
ki,
dead,
ep: 0.0,
ei: 0.0,
last: None,
}
}
pub fn configure(&mut self, kp: f64, ki: f64) {
self.reset();
self.kp = kp;
self.ki = ki;
}
pub fn get_kp(&self) -> f64 {
self.kp
}
pub fn get_ki(&self) -> f64 {
self.ki
}
pub fn get_dead(&self) -> Duration {
self.dead
}
pub fn set_kp(&mut self, kp: f64) {
self.kp = kp;
}
pub fn set_ki(&mut self, ki: f64) {
self.ki = ki;
}
pub fn set_dead(&mut self, dead: Duration) {
self.dead = dead;
}
pub fn optional_clamp(value: f64, min: Option<f64>, max: Option<f64>) -> f64 {
match (min, max) {
(Some(min), Some(max)) => value.clamp(min, max),
(Some(min), None) => value.max(min),
(None, Some(max)) => value.min(max),
(None, None) => value,
}
}
pub fn update(&mut self, error: f64, t: Instant) -> f64 {
let kp = self.kp / 10000.0;
let ki = self.ki / 10000.0;
let signal = match self.last {
// First update
None => {
let ep = error;
// Initialize integral error
self.ei = 0.0;
// Proportional + Integral
let signal = kp * ep + ki * self.ei;
// Save state
self.ep = ep;
self.last = Some(t);
-signal
}
// Subsequent updates
Some(last) => {
// Calculate elapsed time
let dt = t.duration_since(last).as_secs_f64();
// Dead-time scaling factor
let dead_secs = self.dead.as_secs_f64();
let scale = (dt / dead_secs).min(1.0);
// Smoothed proportional error
let ep = self.ep + (error - self.ep) * scale;
// Integrate error over time
self.ei += error * dt;
// Proportional + Integral
let signal = kp * ep + ki * self.ei;
// Save state
self.ep = ep;
self.last = Some(t);
-signal
}
};
-signal
}
pub fn reset(&mut self) {
self.ep = 0.0;
//self.last = None;
}
}
+1
View File
@@ -1,4 +1,5 @@
pub mod clamping_timeagnostic_pid;
pub mod deadtime_pi_controller;
pub mod first_degree_motion;
pub mod pid;
pub mod second_degree_motion;
+1 -1
View File
@@ -92,7 +92,7 @@ pub struct MachineCrossConnection<
> {
machine_manager: Weak<RwLock<MachineManager>>,
machine_identification_unique: MachineIdentificationUnique,
connected_machine: Weak<Mutex<MachineSlot<T>>>,
pub connected_machine: Weak<Mutex<MachineSlot<T>>>,
_make_compiler_happy: std::marker::PhantomData<F>, // This marks tells the typechecker, that we
// need F in our type arguemnts. We are ok with
// it being used only in a fake field. Without
@@ -10,7 +10,7 @@ import {
import React from "react";
import { Icon } from "@/components/Icon";
import { ControlCard } from "@/control/ControlCard";
import { TouchButton } from "./touch/TouchButton";
interface MachineIdentificationUnique {
machine_identification: {
@@ -49,67 +49,64 @@ export const MachineSelector: React.FC<MachineSelectorProps> = ({
connectedMachineState,
setConnectedMachine,
clearConnectedMachine,
title = "Machine Connection",
}) => {
return (
<ControlCard title={title}>
<DropdownMenu>
<DropdownMenuTrigger asChild>
<button className="flex items-center gap-2 rounded border px-4 py-2 text-left">
<Icon name="lu:Settings" className="text-xl" />
<span>
{selectedMachine?.name ?? "Select a Machine"}{" "}
{selectedMachine?.machine_identification_unique.serial ?? ""}
</span>
</button>
</DropdownMenuTrigger>
<DropdownMenuContent align="start">
<DropdownMenuLabel>Available Machines</DropdownMenuLabel>
<DropdownMenuSeparator />
{machines.map((machine) => {
const isSelected =
connectedMachineState?.machine_identification_unique
?.machine_identification.machine ===
machine.machine_identification_unique.machine_identification
.machine;
<DropdownMenu>
<DropdownMenuTrigger asChild>
<TouchButton className="text-md h-max px-6 py-6" variant="outline">
<div className="flex flex-row items-center gap-2 text-wrap">
<Icon name="lu:Link2" className="size-6" />
{selectedMachine?.name ?? "Select a Machine"}{" "}
{selectedMachine?.machine_identification_unique.serial ?? ""}
</div>
</TouchButton>
</DropdownMenuTrigger>
<DropdownMenuContent align="start">
<DropdownMenuLabel>Available Machines</DropdownMenuLabel>
<DropdownMenuSeparator />
{machines.map((machine) => {
const isSelected =
connectedMachineState?.machine_identification_unique
?.machine_identification.machine ===
machine.machine_identification_unique.machine_identification
.machine;
return (
<DropdownMenuItem
key={machine.machine_identification_unique.serial}
onClick={() =>
setConnectedMachine(machine.machine_identification_unique)
}
className={`flex min-h-[48px] cursor-pointer items-center gap-2 py-2${
isSelected ? "bg-blue-50" : ""
}`}
>
{connectedMachineState?.is_available ? (
<Icon name="lu:Power" className="text-lg text-green-600" />
) : (
<Icon name="lu:Power" className="text-lg text-gray-400" />
)}
<span>
{machine.name} – Serial:{" "}
{machine.machine_identification_unique.serial}
</span>
</DropdownMenuItem>
);
})}
return (
<DropdownMenuItem
key={machine.machine_identification_unique.serial}
onClick={() =>
setConnectedMachine(machine.machine_identification_unique)
}
className={`flex h-max cursor-pointer items-center gap-2 px-6 py-6${
isSelected ? "bg-blue-50" : ""
}`}
>
{connectedMachineState?.is_available ? (
<Icon name="lu:Link2" className="size-6 text-green-600" />
) : (
<Icon name="lu:Link2Off" className="size-6 text-black" />
)}
<span>
{machine.name} – Serial:{" "}
{machine.machine_identification_unique.serial}
</span>
</DropdownMenuItem>
);
})}
{clearConnectedMachine && (
<>
<DropdownMenuSeparator />
<DropdownMenuItem
onClick={clearConnectedMachine}
className="flex cursor-pointer items-center gap-2 text-red-600 hover:text-red-600"
>
<Icon name="lu:Settings" className="text-lg" />
<span>Clear Selection</span>
</DropdownMenuItem>
</>
)}
</DropdownMenuContent>
</DropdownMenu>
</ControlCard>
{clearConnectedMachine && (
<>
<DropdownMenuSeparator />
<DropdownMenuItem
onClick={clearConnectedMachine}
className="flex cursor-pointer items-center gap-2 text-red-600 hover:text-red-600"
>
<Icon name="lu:X" className="size-6 text-red-600" />
<span>Disconnect Machine</span>
</DropdownMenuItem>
</>
)}
</DropdownMenuContent>
</DropdownMenu>
);
};
+10 -2
View File
@@ -4,7 +4,7 @@ import { cva } from "class-variance-authority";
import React from "react";
type Props = {
variant: "error" | "success";
variant: "error" | "success" | "info";
children: React.ReactNode;
};
@@ -14,10 +14,18 @@ export function StatusBadge({ variant, children }: Props) {
variant: {
error: "bg-red-500",
success: "bg-green-600",
info: "bg-yellow-400 text-black",
},
},
});
const icon: IconName = variant === "error" ? "lu:TriangleAlert" : "lu:Check";
const icon: IconName =
variant === "error"
? "lu:TriangleAlert"
: variant === "success"
? "lu:Check"
: "lu:Info";
return (
<Badge
className={badgeStyle({
@@ -72,6 +72,7 @@ export function Laser1ControlPage() {
<div className="flex flex-row items-center gap-6">
<TimeSeriesValueNumeric
label="Roundness"
icon="lu:Circle"
timeseries={roundness}
renderValue={(value) => value.toFixed(3)}
/>
@@ -20,6 +20,12 @@ export function Laser1Page() {
title: "Graphs",
icon: "lu:ChartSpline",
},
{
link: "settings",
activeLink: "settings",
title: "Config",
icon: "lu:Settings",
},
// {
// link: "manual",
// activeLink: "manual",
@@ -0,0 +1,42 @@
import React from "react";
import { Page } from "@/components/Page";
import { ControlCard } from "@/control/ControlCard";
import { Label } from "@/control/Label";
import { useLaser1 } from "./useLaser1";
import { MachineSelector } from "@/components/MachineConnectionDropdown";
import { ControlGrid } from "@/control/ControlGrid";
export function Laser1SettingsPage() {
const {
state,
selectedMachine,
filteredMachines,
setConnectedWinder,
disconnectWinder,
} = useLaser1();
return (
<Page>
<ControlGrid>
<ControlCard title="Speed by Diameter Settings">
<Label label="Associated Winder">
<MachineSelector
machines={filteredMachines}
selectedMachine={selectedMachine}
connectedMachineState={state?.connected_winder_state}
setConnectedMachine={setConnectedWinder}
clearConnectedMachine={() => {
if (!selectedMachine) return;
setConnectedWinder({
machine_identification: { vendor: 0, machine: 0 },
serial: 0,
});
disconnectWinder(selectedMachine.machine_identification_unique);
}}
/>
</Label>
</ControlCard>
</ControlGrid>
</Page>
);
}
@@ -23,6 +23,24 @@ import {
} from "@/lib/timeseries";
// ========== Event Schema Definitions ==========
/**
* Connected machine state schema
*/
export const machineIdentificationSchema = z.object({
vendor: z.number(),
machine: z.number(),
});
export const machineIdentificationUniqueSchema = z.object({
machine_identification: machineIdentificationSchema,
serial: z.number(),
});
export const connectedMachineStateSchema = z.object({
machine_identification_unique: machineIdentificationUniqueSchema.nullable(),
is_available: z.boolean(),
});
/**
* Live values from Laser (30 FPS)
*/
@@ -43,6 +61,7 @@ export const stateEventDataSchema = z.object({
lower_tolerance: z.number(),
target_diameter: z.number(),
}),
connected_winder_state: connectedMachineStateSchema,
});
// ========== Event Schemas with Wrappers ==========
@@ -1,13 +1,18 @@
import { toastError } from "@/components/Toast";
import { useMachineMutate as useMachineMutation } from "@/client/useClient";
import { MachineIdentificationUnique } from "@/machines/types";
import { laser1 } from "@/machines/properties";
import {
machineIdentification,
machineIdentificationUnique,
MachineIdentificationUnique,
} from "@/machines/types";
import { laser1, VENDOR_QITECH } from "@/machines/properties";
import { laser1SerialRoute } from "@/routes/routes";
import { z } from "zod";
import { useLaser1Namespace, StateEvent } from "./laser1Namespace";
import { useEffect, useMemo } from "react";
import { useStateOptimistic } from "@/lib/useStateOptimistic";
import { produce } from "immer";
import { useMachines } from "@/client/useMachines";
function useLaser(machine_identification_unique: MachineIdentificationUnique) {
// Get consolidated state and live values from namespace
@@ -54,6 +59,16 @@ function useLaser(machine_identification_unique: MachineIdentificationUnique) {
const { request: requestHigherTolerance } = useMachineMutation(
schemaHigherTolerance,
);
const { request: requestConnectedWinder } = useMachineMutation(
z.object({
SetConnectedWinder: machineIdentificationUnique,
}),
);
const { request: requestDisconnectWinder } = useMachineMutation(
z.object({
DisconnectWinder: machineIdentificationUnique,
}),
);
// Action functions with verb-first names
const setTargetDiameter = (target_diameter: number) => {
@@ -101,10 +116,80 @@ function useLaser(machine_identification_unique: MachineIdentificationUnique) {
);
};
const setConnectedWinder = (machineIdentificationUnique: {
machine_identification: {
vendor: number;
machine: number;
};
serial: number;
}) => {
updateStateOptimistically(
(current) => {
current.data.connected_winder_state.machine_identification_unique =
machineIdentificationUnique;
},
() =>
requestConnectedWinder({
machine_identification_unique,
data: { SetConnectedWinder: machineIdentificationUnique },
}),
);
};
const disconnectWinder = (machineIdentificationUnique: {
machine_identification: {
vendor: number;
machine: number;
};
serial: number;
}) => {
updateStateOptimistically(
(current) => {
current.data.connected_winder_state.machine_identification_unique =
null;
},
() =>
requestDisconnectWinder({
machine_identification_unique,
data: { DisconnectWinder: machineIdentificationUnique },
}),
);
};
// General Helper functions
const machines = useMachines();
// Filter machines for the correct type
const filteredMachines = useMemo(
() =>
machines.filter(
(m) =>
m.machine_identification_unique.machine_identification.vendor ===
VENDOR_QITECH &&
m.machine_identification_unique.machine_identification.machine ===
0x0002,
),
[machines, machineIdentification],
);
// Get selected machine by serial
const selectedMachine = useMemo(() => {
const serial =
state?.data.connected_winder_state?.machine_identification_unique?.serial;
return (
filteredMachines.find(
(m) => m.machine_identification_unique.serial === serial,
) ?? null
);
}, [filteredMachines, state]);
return {
// Consolidated state
state: stateOptimistic.value?.data,
filteredMachines,
selectedMachine,
// Default state for initial values
defaultState: defaultState?.data,
@@ -122,6 +207,8 @@ function useLaser(machine_identification_unique: MachineIdentificationUnique) {
setTargetDiameter,
setLowerTolerance,
setHigherTolerance,
setConnectedWinder,
disconnectWinder,
};
}
@@ -272,13 +272,18 @@ export function Winder2ControlPage() {
Diameter: {
children: "Diameter",
icon: "lu:Sun",
disabled: true,
disabled: !state?.connected_laser_state.is_available,
},
}}
onChange={setPullerRegulationMode}
disabled={isDisabled}
loading={isLoading}
/>
{state?.connected_laser_state?.is_available !== true ? (
<StatusBadge variant={"info"}>
{"No associated Laser found"}
</StatusBadge>
) : null}
</Label>
<Label label="Target Speed">
<EditValue
@@ -40,10 +40,13 @@ export function Winder2SettingPage() {
setSpoolAdaptiveDeaccelerationUrgencyMultiplier,
isLoading,
isDisabled,
setSpeedPiKp,
setSpeedPiKi,
selectedMachine,
filteredMachines,
setConnectedLaser,
disconnectLaser,
setConnectedMachine,
disconnectMachine,
} = useWinder2();
const handleXlModeChange = (enabled: boolean) => {
@@ -354,20 +357,48 @@ export function Winder2SettingPage() {
/>
</Label>
</ControlCard>
<MachineSelector
machines={filteredMachines}
selectedMachine={selectedMachine}
connectedMachineState={state?.connected_machine_state}
setConnectedMachine={setConnectedMachine}
clearConnectedMachine={() => {
if (!selectedMachine) return;
setConnectedMachine({
machine_identification: { vendor: 0, machine: 0 },
serial: 0,
});
disconnectMachine(selectedMachine.machine_identification_unique);
}}
/>
<ControlCard title="Diameter-Based Winder Control">
<Label label="Associated Laser">
<MachineSelector
machines={filteredMachines}
selectedMachine={selectedMachine}
connectedMachineState={state?.connected_laser_state}
setConnectedMachine={setConnectedLaser}
clearConnectedMachine={() => {
if (!selectedMachine) return;
setConnectedMachine({
machine_identification: { vendor: 0, machine: 0 },
serial: 0,
});
disconnectLaser(selectedMachine.machine_identification_unique);
}}
/>
</Label>
<Label label="PI Controller Kp Factor">
<EditValue
value={state?.pi_settings?.kp}
defaultValue={defaultState?.pi_settings?.kp}
min={0}
max={1000}
step={0.001}
renderValue={(v) => roundToDecimals(v, 3)}
onChange={setSpeedPiKp}
title="Speed P KP"
/>
</Label>
<Label label="PI Controller Ki Factor">
<EditValue
value={state?.pi_settings?.ki}
defaultValue={defaultState?.pi_settings?.ki}
min={0}
max={1000}
step={0.001}
renderValue={(v) => roundToDecimals(v, 3)}
onChange={setSpeedPiKi}
title="Speed P KI"
/>
</Label>
</ControlCard>
</ControlGrid>
</Page>
);
@@ -179,6 +179,27 @@ export function useWinder2() {
}),
);
const { request: requestConnectedLaser } = useMachineMutation(
z.object({
SetConnectedLaser: machineIdentificationUnique,
}),
);
const { request: requestDisconnectLaser } = useMachineMutation(
z.object({
DisconnectLaser: machineIdentificationUnique,
}),
);
const { request: requestSpeedPiSettings } = useMachineMutation(
z.object({
SetSpeedPiSettings: z.object({
kp: z.number(),
ki: z.number(),
}),
}),
);
// Helper function for optimistic updates using produce
const updateStateOptimistically = (
producer: (current: StateEvent) => void,
@@ -593,6 +614,85 @@ export function useWinder2() {
);
};
const setSpeedPiKp = (kp: number) => {
updateStateOptimistically(
(current) => {
current.data.pi_settings.kp = kp;
},
() => {
const currentState = stateOptimistic.value;
if (currentState) {
const settings = produce(currentState.data.pi_settings, (draft) => {
draft.kp = kp;
});
requestSpeedPiSettings({
machine_identification_unique: machineIdentification,
data: { SetSpeedPiSettings: settings },
});
}
},
);
};
const setSpeedPiKi = (ki: number) => {
updateStateOptimistically(
(current) => {
current.data.pi_settings.ki = ki;
},
() => {
const currentState = stateOptimistic.value;
if (currentState) {
const settings = produce(currentState.data.pi_settings, (draft) => {
draft.ki = ki;
});
requestSpeedPiSettings({
machine_identification_unique: machineIdentification,
data: { SetSpeedPiSettings: settings },
});
}
},
);
};
const setConnectedLaser = (machineIdentificationUnique: {
machine_identification: {
vendor: number;
machine: number;
};
serial: number;
}) => {
updateStateOptimistically(
(current) => {
current.data.connected_laser_state.machine_identification_unique =
machineIdentificationUnique;
},
() =>
requestConnectedLaser({
machine_identification_unique,
data: { SetConnectedLaser: machineIdentificationUnique },
}),
);
};
const disconnectLaser = (machineIdentificationUnique: {
machine_identification: {
vendor: number;
machine: number;
};
serial: number;
}) => {
updateStateOptimistically(
(current) => {
current.data.connected_laser_state.machine_identification_unique = null;
},
() =>
requestDisconnectLaser({
machine_identification_unique,
data: { DisconnectLaser: machineIdentificationUnique },
}),
);
};
// Calculate loading states
const isLoading = stateOptimistic.isOptimistic;
const isDisabled = !stateOptimistic.isInitialized;
@@ -607,7 +707,7 @@ export function useWinder2() {
m.machine_identification_unique.machine_identification.vendor ===
VENDOR_QITECH &&
m.machine_identification_unique.machine_identification.machine ===
0x0008,
0x0006,
),
[machines, machineIdentification],
);
@@ -615,8 +715,7 @@ export function useWinder2() {
// Get selected machine by serial
const selectedMachine = useMemo(() => {
const serial =
state?.data.connected_machine_state?.machine_identification_unique
?.serial;
state?.data.connected_laser_state?.machine_identification_unique?.serial;
return (
filteredMachines.find(
@@ -674,7 +773,11 @@ export function useWinder2() {
setSpoolAdaptiveMaxSpeedMultiplier,
setSpoolAdaptiveAccelerationFactor,
setSpoolAdaptiveDeaccelerationUrgencyMultiplier,
setSpeedPiKp,
setSpeedPiKi,
setConnectedMachine,
disconnectMachine,
setConnectedLaser,
disconnectLaser,
};
}
@@ -39,7 +39,10 @@ export const liveValuesEventDataSchema = z.object({
/**
* Puller regulation type enum
*/
export const pullerRegulationSchema = z.enum(["Speed", "Diameter"]);
export const pullerRegulationSchema = z.enum([
"Speed",
"Diameter",
]);
export type PullerRegulation = z.infer<typeof pullerRegulationSchema>;
/**
@@ -141,7 +144,7 @@ export const modeStateSchema = z.object({
});
/**
* Connected machine state scheme
* Connected machine state schema
*/
export const machineIdentificationSchema = z.object({
vendor: z.number(),
@@ -158,6 +161,14 @@ export const connectedMachineStateSchema = z.object({
is_available: z.boolean(),
});
/**
* PI Controller settings schema
*/
export const piSettingsSchema = z.object({
kp: z.number(),
ki: z.number(),
});
/**
* Tension arm state schema
*/
@@ -192,6 +203,8 @@ export const stateEventDataSchema = z.object({
spool_speed_controller_state: spoolSpeedControllerStateSchema,
spool_automatic_action_state: spoolAutomaticActionStateSchema,
connected_machine_state: connectedMachineStateSchema,
connected_laser_state: connectedMachineStateSchema,
pi_settings: piSettingsSchema,
});
// ========== Event Schemas with Wrappers ==========
+8
View File
@@ -41,6 +41,7 @@ import { Aquapath1GraphPage } from "@/machines/aquapath/aquapath1/Aquapath1Graph
import { z } from "zod";
import { Laser1PresetsPage } from "@/machines/laser/laser1/Laser1PresetsPage";
import { Laser1SettingsPage } from "@/machines/laser/laser1/Laser1Settings";
// make a route tree like this
// _mainNavigation/machines/winder2/$serial/control
// _mainNavigation/configuration/a
@@ -156,6 +157,12 @@ export const laser1PresetsRoute = createRoute({
component: () => <Laser1PresetsPage />,
});
export const laser1SettingsRoute = createRoute({
getParentRoute: () => laser1SerialRoute,
path: "settings",
component: () => <Laser1SettingsPage />,
});
export const mock1SerialRoute = createRoute({
getParentRoute: () => machinesRoute,
path: "mock1/$serial",
@@ -312,6 +319,7 @@ export const rootTree = RootRoute.addChildren([
laser1ControlRoute,
laser1GraphsRoute,
laser1PresetsRoute,
laser1SettingsRoute,
]),
aquapath1SerialRoute.addChildren([
+7 -21
View File
@@ -17,7 +17,7 @@ use control_core::machines::new::MachineNewHardwareEthercat;
use control_core::realtime::{set_core_affinity, set_realtime_priority};
use control_core::socketio::namespace::NamespaceCacheingLogic;
use ethercat_hal::devices::devices_from_subdevices;
use ethercrab::std::ethercat_now;
use ethercrab::std::{ethercat_now, tx_rx_task};
use ethercrab::{MainDevice, MainDeviceConfig, PduStorage, RetryBehaviour, Timeouts};
use std::{sync::Arc, time::Duration};
@@ -54,26 +54,12 @@ pub async fn setup_loop(interface: &str, app_state: Arc<AppState>) -> Result<(),
// Set the thread to real-time priority
#[cfg(not(feature = "development-build"))]
let _ = set_realtime_priority();
#[cfg(not(all(target_os = "linux", feature = "io-uring")))]
{
use ethercrab::std::tx_rx_task;
use futures::executor::block_on;
let rt = smol::LocalExecutor::new();
let _ = block_on(rt.run(async {
tx_rx_task(&interface, tx, rx)
.expect("spawn TX/RX task")
.await
}));
}
#[cfg(all(target_os = "linux", feature = "io-uring"))]
{
use ethercrab::std::tx_rx_task_io_uring;
let _ = tx_rx_task_io_uring(&interface, tx, rx)
.expect("Failed to spawn TX/RX task (io_uring)");
}
let rt = smol::LocalExecutor::new();
let _ = smol::block_on(rt.run(async {
tx_rx_task(&interface, tx, rx)
.expect("spawn TX/RX task")
.await
}));
})
.expect("Building thread");
+3 -1
View File
@@ -19,8 +19,10 @@ use std::time::{Duration, Instant};
///
impl MachineAct for LaserMachine {
fn act(&mut self, now: Instant) {
// sync the diameter
self.set_measured_diameter();
self.update();
// more than 33ms have passed since last emit (30 "fps" target)
// The live values are updated approximately 60 times per second
if now.duration_since(self.last_measurement_emit) > Duration::from_secs_f64(1.0 / 30.0) {
self.emit_live_values();
self.last_measurement_emit = now;
+24 -1
View File
@@ -1,6 +1,9 @@
use super::LaserMachine;
use control_core::{
machines::api::MachineApi,
machines::{
api::MachineApi, connection::MachineCrossConnectionState,
identification::MachineIdentificationUnique,
},
socketio::{
event::{Event, GenericEvent},
namespace::{
@@ -36,6 +39,8 @@ pub struct StateEvent {
pub is_default_state: bool,
/// laser state
pub laser_state: LaserState,
/// connected winder state
pub connected_winder_state: MachineCrossConnectionState,
}
impl StateEvent {
@@ -54,6 +59,13 @@ pub struct LaserState {
pub target_diameter: f64,
}
#[derive(Serialize, Debug, Clone)]
pub struct ConnectedMachineState {
/// Connected Machine
pub machine_identification_unique: Option<MachineIdentificationUnique>,
pub is_available: bool,
}
pub enum LaserEvents {
LiveValues(Event<LiveValuesEvent>),
State(Event<StateEvent>),
@@ -91,6 +103,11 @@ enum Mutation {
SetTargetDiameter(f64),
SetLowerTolerance(f64),
SetHigherTolerance(f64),
// Connect Machine
SetConnectedWinder(MachineIdentificationUnique),
// Disconnect Machine
DisconnectWinder(MachineIdentificationUnique),
}
impl NamespaceCacheingLogic<LaserEvents> for LaserMachineNamespace {
@@ -117,6 +134,12 @@ impl MachineApi for LaserMachine {
Mutation::SetTargetDiameter(target_diameter) => {
self.set_target_diameter(target_diameter);
}
Mutation::SetConnectedWinder(machine_identification_unique) => {
self.set_connected_winder(machine_identification_unique);
}
Mutation::DisconnectWinder(machine_identification_unique) => {
self.disconnect_winder(machine_identification_unique);
}
}
Ok(())
}
+89 -5
View File
@@ -1,15 +1,22 @@
use crate::{
machines::{MACHINE_LASER_V1, VENDOR_QITECH},
machines::{MACHINE_LASER_V1, VENDOR_QITECH, winder2::Winder2},
serial::devices::laser::Laser,
};
use api::{LaserEvents, LaserMachineNamespace, LaserState, LiveValuesEvent, StateEvent};
use control_core::{
machines::identification::{MachineIdentification, MachineIdentificationUnique},
machines::{
connection::{CrossConnectableMachine, MachineConnection, MachineCrossConnection},
identification::{MachineIdentification, MachineIdentificationUnique},
manager::MachineManager,
},
socketio::namespace::NamespaceCacheingLogic,
};
use control_core_derive::Machine;
use smol::lock::RwLock;
use std::{sync::Arc, time::Instant};
use std::{
sync::{Arc, Weak},
time::Instant,
};
use uom::si::{f64::Length, length::millimeter};
pub mod act;
@@ -18,8 +25,6 @@ pub mod new;
#[derive(Debug, Machine)]
pub struct LaserMachine {
machine_identification_unique: MachineIdentificationUnique,
// drivers
laser: Arc<RwLock<Laser>>,
@@ -27,6 +32,13 @@ pub struct LaserMachine {
namespace: LaserMachineNamespace,
last_measurement_emit: Instant,
// machine connection
pub machine_manager: Weak<RwLock<MachineManager>>,
pub machine_identification_unique: MachineIdentificationUnique,
// connected machines
pub connected_winder: MachineCrossConnection<LaserMachine, Winder2>,
// laser values
diameter: Length,
x_diameter: Option<Length>,
@@ -41,6 +53,12 @@ pub struct LaserMachine {
emitted_default_state: bool,
}
impl CrossConnectableMachine<LaserMachine, Winder2> for LaserMachine {
fn get_cross_connection(&mut self) -> &mut MachineCrossConnection<LaserMachine, Winder2> {
&mut self.connected_winder
}
}
impl LaserMachine {
pub const MACHINE_IDENTIFICATION: MachineIdentification = MachineIdentification {
vendor: VENDOR_QITECH,
@@ -74,6 +92,7 @@ impl LaserMachine {
StateEvent {
is_default_state: false,
laser_state: laser,
connected_winder_state: self.connected_winder.to_state(),
}
}
@@ -85,6 +104,7 @@ impl LaserMachine {
lower_tolerance: self.laser_target.lower_tolerance.get::<millimeter>(),
target_diameter: self.laser_target.diameter.get::<millimeter>(),
},
connected_winder_state: self.connected_winder.to_state(),
};
self.namespace.emit(LaserEvents::State(state.build()));
@@ -150,6 +170,70 @@ impl LaserMachine {
}
}
/// implement machine connection
impl LaserMachine {
/// set connected winder
pub fn set_connected_winder(
&mut self,
machine_identification_unique: MachineIdentificationUnique,
) {
if !matches!(
machine_identification_unique.machine_identification,
Winder2::MACHINE_IDENTIFICATION
) {
return;
}
self.connected_winder
.set_connected_machine(&machine_identification_unique);
self.connected_winder.reverse_connect();
self.emit_state();
}
/// disconnect winder
pub fn disconnect_winder(
&mut self,
machine_identification_unique: MachineIdentificationUnique,
) {
if !matches!(
machine_identification_unique.machine_identification,
Winder2::MACHINE_IDENTIFICATION
) {
return;
}
self.connected_winder.reverse_disconnect();
self.connected_winder.disconnect();
self.emit_state();
}
}
impl LaserMachine {
fn set_measured_diameter(&mut self) {
let diameter = smol::block_on(async {
self.laser
.read()
.await
.get_data()
.await
.map(|laser_data| laser_data.diameter.get::<millimeter>())
});
if let Some(slot) = self.get_cross_connection().connected_machine.upgrade() {
let slot = slot.lock_blocking();
if let MachineConnection::Connected(machine) = &slot.machine_connection {
let mut winder = machine.lock_blocking();
winder
.puller_speed_controller
.set_measured_diameter(diameter.unwrap_or(0.0));
}
}
}
}
#[derive(Debug, Clone)]
pub struct LaserTarget {
diameter: Length,
+7
View File
@@ -4,6 +4,7 @@ use crate::serial::{devices::laser::Laser, registry::SERIAL_DEVICE_REGISTRY};
use super::{LaserMachine, LaserTarget, api::LaserMachineNamespace};
use anyhow::Error;
use control_core::machines::connection::MachineCrossConnection;
use control_core::machines::new::{MachineNewHardware, MachineNewTrait};
use uom::ConstZero;
use uom::si::{f64::Length, length::millimeter};
@@ -34,6 +35,7 @@ impl MachineNewTrait for LaserMachine {
lower_tolerance: Length::new::<millimeter>(0.05),
diameter: Length::new::<millimeter>(1.75),
};
let mut laser_machine = Self {
machine_identification_unique: params.get_machine_identification_unique(),
laser,
@@ -43,6 +45,11 @@ impl MachineNewTrait for LaserMachine {
last_measurement_emit: Instant::now(),
laser_target,
emitted_default_state: false,
machine_manager: params.machine_manager.clone(),
connected_winder: MachineCrossConnection::new(
params.machine_manager.clone(),
&params.get_machine_identification_unique(),
),
diameter: Length::ZERO,
x_diameter: None,
y_diameter: None,
+39 -2
View File
@@ -135,11 +135,16 @@ pub enum Mutation {
// Mode
SetMode(Mode),
// Pid Configure
SetSpeedPiSettings(PiSettings),
// Connected Machine
SetConnectedMachine(MachineIdentificationUnique),
SetConnectedLaser(MachineIdentificationUnique),
// Disconnect Machine
DisconnectMachine(MachineIdentificationUnique),
DisconnectLaser(MachineIdentificationUnique),
}
#[derive(Serialize, Debug, Clone, Default)]
@@ -177,8 +182,12 @@ pub struct StateEvent {
pub tension_arm_state: TensionArmState,
/// spool speed controller state
pub spool_speed_controller_state: SpoolSpeedControllerState,
/// connected machine state
/// connected machine state (Buffer)
pub connected_machine_state: MachineCrossConnectionState,
/// connected laser state
pub connected_laser_state: MachineCrossConnectionState,
/// pi settings
pub pi_settings: PiSettingsStates,
}
#[derive(Serialize, Debug, Clone, Default)]
@@ -251,7 +260,7 @@ pub struct ModeState {
pub can_wind: bool,
}
#[derive(Serialize, Debug, Clone, Default)]
#[derive(Serialize, Debug, Clone)]
pub struct TensionArmState {
/// is zeroed
pub zeroed: bool,
@@ -279,6 +288,25 @@ pub struct SpoolSpeedControllerState {
pub forward: bool,
}
#[derive(Serialize, Debug, Clone)]
pub struct ConnectedMachineState {
/// Connected Machine
pub machine_identification_unique: Option<MachineIdentificationUnique>,
pub is_available: bool,
}
#[derive(Deserialize, Serialize, Debug, Clone, PartialEq)]
pub struct PiSettings {
pub kp: f64,
pub ki: f64,
}
#[derive(Serialize, Debug, Clone)]
pub struct PiSettingsStates {
pub kp: f64,
pub ki: f64,
}
pub enum Winder2Events {
LiveValues(Event<LiveValuesEvent>),
State(Event<StateEvent>),
@@ -369,6 +397,15 @@ impl MachineApi for Winder2 {
Mutation::DisconnectMachine(machine_identification_unique) => {
self.disconnect_buffer(machine_identification_unique)
}
Mutation::SetConnectedLaser(machine_identification_unique) => {
self.set_connected_laser(machine_identification_unique)
}
Mutation::DisconnectLaser(machine_identification_unique) => {
self.disconnect_laser(machine_identification_unique)
}
Mutation::SetSpeedPiSettings(settings) => {
self.configure_pi_controller(settings);
}
}
Ok(())
}
+40
View File
@@ -4,6 +4,8 @@ mod winder2_imports {
pub use super::super::{TraverseMode, Winder2, Winder2Mode, api, spool_speed_controller};
pub use crate::machines::buffer1::BufferV1;
pub use crate::machines::laser::LaserMachine;
pub use crate::machines::winder2::api::{PiSettings, PiSettingsStates};
pub use api::{
LiveValuesEvent, ModeState, PullerState, SpoolAutomaticActionMode,
@@ -293,6 +295,11 @@ impl Winder2 {
spool_automatic_action_mode: self.spool_automatic_action.mode.clone(),
},
connected_machine_state: self.connected_buffer.to_state(),
connected_laser_state: self.connected_laser.to_state(),
pi_settings: PiSettingsStates {
kp: self.puller_speed_controller.p_dead_controller.get_kp(),
ki: self.puller_speed_controller.p_dead_controller.get_ki(),
},
}
}
@@ -530,6 +537,39 @@ impl Winder2 {
self.connected_buffer.reverse_disconnect();
self.connected_buffer.disconnect();
self.emit_state();
}
/// set connected laser
pub fn set_connected_laser(
&mut self,
machine_identification_unique: MachineIdentificationUnique,
) {
if !matches!(
machine_identification_unique.machine_identification,
LaserMachine::MACHINE_IDENTIFICATION
) {
return;
}
self.connected_laser
.set_connected_machine(&machine_identification_unique);
self.connected_laser.reverse_connect();
self.emit_state();
}
/// disconnect laser
pub fn disconnect_laser(&mut self, machine_identification_unique: MachineIdentificationUnique) {
if !matches!(
machine_identification_unique.machine_identification,
LaserMachine::MACHINE_IDENTIFICATION
) {
return;
}
self.connected_laser.reverse_disconnect();
self.connected_laser.disconnect();
self.emit_state();
}
}
+19 -1
View File
@@ -46,9 +46,9 @@ mod winder2_imports {
pub use std::{fmt::Debug, sync::Weak, time::Instant};
pub use uom::si::f64::Length;
pub use crate::machines::{MACHINE_WINDER_V1, VENDOR_QITECH, buffer1::BufferV1};
pub use uom::ConstZero;
pub use uom::si::{length::meter, length::millimeter, velocity::meter_per_second};
pub use crate::machines::{buffer1::BufferV1, laser::LaserMachine, winder2::api::PiSettings, MACHINE_WINDER_V1, VENDOR_QITECH};
}
pub use winder2_imports::*;
@@ -96,6 +96,7 @@ pub struct Winder2 {
// connected machines
pub connected_buffer: MachineCrossConnection<Winder2, BufferV1>,
pub connected_laser: MachineCrossConnection<Winder2, LaserMachine>,
// mode
pub mode: Winder2Mode,
@@ -126,6 +127,12 @@ impl CrossConnectableMachine<Winder2, BufferV1> for Winder2 {
}
#[cfg(not(feature = "mock-machine"))]
impl CrossConnectableMachine<Winder2, LaserMachine> for Winder2 {
fn get_cross_connection(&mut self) -> &mut MachineCrossConnection<Winder2, LaserMachine> {
&mut self.connected_laser
}
}
impl Winder2 {
pub const MACHINE_IDENTIFICATION: MachineIdentification = MachineIdentification {
vendor: VENDOR_QITECH,
@@ -331,6 +338,17 @@ impl Winder2 {
}
}
impl Winder2 {
pub fn configure_pi_controller(&mut self, settings: PiSettings) {
// Implement pid to controll speed of winder
self.puller_speed_controller
.p_dead_controller
.configure(settings.kp, settings.ki);
self.emit_state();
}
}
#[derive(Debug, Clone, PartialEq, Eq)]
pub enum Winder2Mode {
Standby,
+5 -9
View File
@@ -190,14 +190,6 @@ impl MachineNewTrait for Winder2 {
let mode = Winder2Mode::Standby;
let machine_id = params
.device_group
.first()
.expect("device group must have at least one device")
.device_machine_identification
.machine_identification_unique
.clone();
let mut new = Self {
traverse: StepperVelocityEL70x1::new(el7031.clone(), EL7031StepperPort::STM1),
traverse_end_stop: DigitalInput::new(el7031, EL7031DigitalInputPort::DI1),
@@ -242,11 +234,15 @@ impl MachineNewTrait for Winder2 {
mode: super::api::SpoolAutomaticActionMode::NoAction,
},
machine_manager: params.machine_manager.clone(),
machine_identification_unique: machine_id,
machine_identification_unique: params.get_machine_identification_unique(),
connected_buffer: MachineCrossConnection::new(
params.machine_manager.clone(),
&params.get_machine_identification_unique(),
),
connected_laser: MachineCrossConnection::new(
params.machine_manager.clone(),
&params.get_machine_identification_unique(),
),
};
// initalize events
@@ -1,7 +1,12 @@
use std::time::Instant;
use std::{
time::{Duration, Instant},
};
use control_core::{
controllers::second_degree_motion::linear_jerk_speed_controller::LinearJerkSpeedController,
controllers::{
deadtime_pi_controller::TimeAgnosticDeadTimePiController,
second_degree_motion::linear_jerk_speed_controller::LinearJerkSpeedController,
},
converters::linear_step_converter::LinearStepConverter,
uom_extensions::{
acceleration::meter_per_minute_per_second, jerk::meter_per_minute_per_second_squared,
@@ -11,7 +16,11 @@ use control_core::{
use serde::{Deserialize, Serialize};
use uom::{
ConstZero,
si::f64::{Acceleration, AngularVelocity, Jerk, Length, Velocity},
si::{
f64::{Acceleration, AngularVelocity, Jerk, Length, Velocity},
length::{meter, millimeter},
time::second,
},
};
#[derive(Serialize, Deserialize, Debug, Clone, Copy, PartialEq)]
@@ -43,6 +52,7 @@ pub struct PullerSpeedController {
enabled: bool,
pub target_speed: Velocity,
pub target_diameter: Length,
pub measured_diameter: Length,
pub regulation_mode: PullerRegulationMode,
/// Forward rotation direction. If false, applies negative sign to speed
pub forward: bool,
@@ -53,6 +63,7 @@ pub struct PullerSpeedController {
/// Converter for linear to angular transformations
pub converter: LinearStepConverter,
pub last_speed: Velocity,
pub p_dead_controller: TimeAgnosticDeadTimePiController,
}
impl PullerSpeedController {
@@ -69,6 +80,7 @@ impl PullerSpeedController {
enabled: false,
target_speed,
target_diameter,
measured_diameter: Length::ZERO,
regulation_mode: PullerRegulationMode::Speed,
forward: true,
gear_ratio: GearRatio::default(),
@@ -79,6 +91,11 @@ impl PullerSpeedController {
),
converter,
last_speed: Velocity::ZERO,
p_dead_controller: TimeAgnosticDeadTimePiController::new(
0.1 / 10000.0,
0.0,
Duration::ZERO,
),
}
}
@@ -94,6 +111,10 @@ impl PullerSpeedController {
self.target_diameter = target;
}
pub fn set_measured_diameter(&mut self, target: f64) {
self.measured_diameter = Length::new::<millimeter>(target);
}
pub const fn set_regulation_mode(&mut self, regulation: PullerRegulationMode) {
self.regulation_mode = regulation;
}
@@ -111,12 +132,27 @@ impl PullerSpeedController {
}
fn update_speed(&mut self, t: Instant) -> Velocity {
let base_speed = match self.enabled {
true => match self.regulation_mode {
PullerRegulationMode::Speed => self.target_speed,
PullerRegulationMode::Diameter => unimplemented!(),
},
false => Velocity::ZERO,
if !self.enabled {
return Velocity::ZERO;
}
let base_speed = match self.regulation_mode {
PullerRegulationMode::Speed => {
let directional_target = if self.forward {
self.target_speed
} else {
-self.target_speed
};
self.acceleration_controller.update(directional_target, t)
}
PullerRegulationMode::Diameter => {
let diameter_speed = self.speed_from_diameter(t);
if self.forward {
diameter_speed
} else {
-diameter_speed
}
}
};
// Apply gear ratio multiplier
@@ -130,6 +166,49 @@ impl PullerSpeedController {
speed
}
fn speed_from_diameter(&mut self, now: Instant) -> Velocity {
// get current error
let error =
self.measured_diameter.get::<millimeter>() - self.target_diameter.get::<millimeter>();
// calculate/set deadtime based of speed and distance
let deadtime = Self::calc_deadtime(self.last_speed, Length::new::<meter>(2.0));
self.p_dead_controller.set_dead(deadtime);
// get speed change from p controller
let speed_change = self.p_dead_controller.update(error, now);
// apply speed change to target speed
let next_speed = self.last_speed + Velocity::new::<meter_per_minute>(speed_change);
// clamp the speed to 0 - 50 for safety
Self::clamp_speed(
next_speed,
Velocity::new::<meter_per_minute>(0.0),
Velocity::new::<meter_per_minute>(50.0),
)
}
fn calc_deadtime(speed: Velocity, distance: Length) -> Duration {
// check if speed is 0 => This should not happen
if speed <= Velocity::ZERO {
return Duration::from_secs(180);
}
// get the duration based of distance and speed
let secs = (distance / speed).get::<second>().max(0.0);
Duration::from_secs_f64(secs)
}
fn clamp_speed(speed: Velocity, min: Velocity, max: Velocity) -> Velocity {
if speed < min {
min
} else if speed > max {
max
} else {
speed
}
}
pub fn speed_to_angular_velocity(&self, speed: Velocity) -> AngularVelocity {
// Use the converter to transform from linear velocity to angular velocity
self.converter.velocity_to_angular_velocity(speed)