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# Operating Instructions
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Original operating instructions
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QiTech Industries
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Weichselstraße 9, 67574 Osthofen,
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Germany
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---
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# JARVIS Pro Winder
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# EC Declaration of Conformity
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according to 2006/42/EC, Annex II, No. 1 A
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The content of the EC Declaration of Conformity corresponds to Annex II, No. 1 A, of Directive
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2006 / 42 /EC.
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Manufacturer of the machine:
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```
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QiTech Industries GmbH
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Weichselstraße 9
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67574 Osthofen Authorised
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```
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representative of the manufacturer:
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Simon Kolb
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Salzgasse 6
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67574 Osthofen Machine
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under consideration:
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We hereby declare that the above mentioned machine is in conformity with all relevant provisions
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of the EC Machinery Directive 2006/42/EC. The machine is also in compliance with all relevant
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provisions of the following EC Directives:
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- 2014 / 30 /EU Electromagnetic Compatibility / European EMC Directive
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- 2014/35/EU Low Voltage Directive (protection objectives only)
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- 2011/65/EU ROHS Directives (ROHS 2 )
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The following harmonised standards (or parts of these standards) have been applied
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- DIN EN ISO 12100
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```
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General designation Filament winding machine
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function Winding and rewinding of filaments
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Model JARVIS Pro Winder
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type Filament winding machine
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Serial number PB- 5 W HTL- 02
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Trade name JARVIS Pro Winder
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Year of manufacture 2024
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```
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Darmstadt,
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15 / 03 / 2023
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_Note: References of the EC directives, harmonised standards and standards and specifications can be found in the
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standards search_
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```
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Darmstadt, 26/10/
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```
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Mr Kolb
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# Operating instructions based on DIN
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# EN ISO 20607
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```
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Designation JARVIS Pro Winder
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Year of manufacture 2024
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Manufacturer: QiTech QiTech Industries GmbH
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Administrator Simon Kolb
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Salzgasse 6
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67574 Osthofen
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```
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```
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Date of issue 11 April 2023
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Publication version V1.0 - German
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```
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Read before commissioning!
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These operating instructions are intended to enable all persons working on the machine to carry
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out their work safely and correctly.
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Every person who operates, maintains or repairs the machine must have read the operating
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instructions, in particular the safety regulations, before commissioning.
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These operating instructions must be available on the machine at all times. The operator
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must ensure that all information necessary for the safe operation of the machine is made
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available to the operating personnel. If the operating instructions are available in electronic
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form, the operator must ensure that the operating personnel are able to view the operating
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instructions.
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The original version of these operating instructions is written in German.
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We therefore ask you to read through the relevant instructions carefully and to observe them
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thoroughly.
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After unpacking the machine, check for any damage that may have occurred during
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transport.
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ATTENTION: Before using the machine for the first time, please inform yourself about the national
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regulations (occupational safety, environment).
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Reproduction and reprinting in any form, even in extracts, requires the written authorisation of
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QiTech Industries.
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## Table of contents
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- 1 Machine description
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- 1.1 Noise emissions
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- 1.2 General, important safety instructions
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- 1.3 Description of the pictograms, symbols and warnings used
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- 1.4 Intended use.............................................................................................................................................
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- 1.5 Reasonably foreseeable misuse................................................................................................................
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- 1.6 Significant change / other use
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- 1.7 Description of the safety devices
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- 1.8 Instruction and training............................................................................................................................
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- 1.9 Noise emissions from the machine during activities
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- 2 Life phases of the machine
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- 2.1 Transport and assembly
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- 2.2 Assembly, installation and commissioning
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- 2.3 Operation and control (work sequence)
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- 2.4 Maintenance, inspection, testing
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- 2.5 Troubleshooting and fault rectification....................................................................................................
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- 2.6 Dismantling, decommissioning and disposal
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- 3 Hazard warning and information on residual risks
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- 4 Glossary and definitions
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## 1 Machine description
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```
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Item number Item number Description
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```
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```
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1 Spool axis
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```
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```
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2 Coil quick-release fastener
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```
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```
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3 Grooved plate
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```
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```
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4 Traverse
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```
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```
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5 Installer
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```
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```
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6 Laser diode
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```
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```
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7 Load arm
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```
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```
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8 Weight disc
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```
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```
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9 Puller rollers
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```
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```
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10 Filament guide
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```
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```
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11 Emergency stop switch
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```
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```
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12 24V 10A power supply unit
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```
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```
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13 USB-A to USB-C cable
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```
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```
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14 Driver (mandrel)
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```
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```
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15 Underframe (optional)
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```
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## 1.1 Noise emissions
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Sound power level (LWAC)
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```
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Specification Value Unit
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Idle mode <70 dB
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```
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Workplace-related emission value (LPAC)
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Specification Value Unit
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Idle mode <70 dB
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```
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Noise emission specification according to DIN 45649 Part 1
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Noise measurement method and operating condition acc: DIN 45635 Part 16 and Part 1605
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Accuracy class: 2
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## 1.2 General, important safety instructions
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1. Only professionally trained persons may operate the machine. The guarantee and warranty will
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be invalidated if damage is caused by improper operation.
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2. We would like to point out that no liability is accepted for damage caused by failure to observe these
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operating instructions.
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3. The operator of the machine must ensure that at least one copy of the operating instructions is kept in
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the immediate vicinity of the machine and is accessible to persons working with the machine.
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4. The operator must ensure that the safety and danger notices on the machine are observed and that the
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signs are clearly legible.
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5. Never work without the prescribed personal protective equipment (e.g. safety footwear).
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6. Wear close-fitting clothing and a hairnet if you have long hair. Do not wear loose or baggy clothing
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(ties, shirt sleeves, jewellery, etc.).
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7. Activities with a risk of entrapment may only be carried out without gloves. If gloves are required for
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individual activities, the machine must first be brought into a safe condition.
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8. If the emission sound pressure level at the workplace exceeds 80 dB (A), hearing protection must be worn.
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9. Never leave the machine in operation without supervision.
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10. Secure your machine so that it cannot be switched on by children. Persons who have not been
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instructed must not operate the machine.
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11. Before using the machine, make sure that it is in perfect condition (carry out a visual inspection before
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starting work). Pay particular attention to any damage to the earthing contact plug or the electrical
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connection. Never use the machine with defective, crushed or bare cables.
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12. Insert the earthing contact plug into an earthing contact socket suitable for the machine. The supply cable
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for the machine may only be connected to a socket outlet with earthing contact or a connection box. Have
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the socket outlet or connection box checked by a qualified electrician beforehand.
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13. During maintenance and cleaning work, the machine must be switched off and the earthing contact
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plug disconnected. Work on the electrical equipment of the machine may only be carried out by
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qualified electricians. The safety regulations for electrical engineering must be observed:
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- Switch off the machine
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- Disconnect the USB connection
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- Secure the machine against being switched on again
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14. Have the machine de-energised by a qualified electrician
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15. Earth and short-circuit the machine
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16. Cover or isolate neighbouring live parts
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17. Do not reach into moving parts of the machine.
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18. Keep a safe distance from rotating parts of the machine. Only change the bobbin when the bobbin axis is stationary.
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19. Keep the work area clean. Do not place any objects on the machine.
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20. Always switch off the machine when you are not using it.
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21. Stay with the machine until it has come to a standstill.
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22. Repairs may only be carried out by qualified specialist personnel! Repair work may only be carried out by persons who are qualified for the repair work in question and who are familiar with the relevant occupational safety regulations.
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23. Protect the machine from moisture.
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24. Check the machine regularly for damage. Only replace damaged parts with original parts and have them
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replaced by qualified specialists. The guarantee and warranty will be invalidated if accessories and spare
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parts are used that are not authorised for the machine.
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1. To avoid inadequate lighting, we recommend installing light sources in accordance with national
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health and safety regulations (e.g. workplace directive).
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1. All persons working on the machine must be trained on the basis of these operating instructions before
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starting work. In particular, persons working on the machine must be familiarised with the safety
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markings described in chapter 1.3.
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```
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Danger!
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Danger to life due to technically faulty machine
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The machine may only be used when it is in perfect technical condition and in accordance with
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its intended use, in a safety-conscious and hazard-conscious manner and in compliance with
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these operating instructions. All faults, especially those that could impair safety, must be
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rectified immediately before starting the winder.
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Everyone who works on or with the JARVIS Pro Winder is responsible for observing these safety
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aspects!
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```
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## 1.3 Description of the pictograms, symbols and warnings used
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```
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Warning signs Mandatory sign
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Pictogram Description of pictogram Pictogram Pictogram Description
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```
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W001 General warning sign M001 General warning sign
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Mandatory sign
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The combination of the
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symbol W001 and the
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signal word " Danger "
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indicates an
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indicates an imminently
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hazardous situation which, if
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not avoided
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death or serious injury if it is
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not avoided.
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```
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```
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This combination of symbol
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and signal word
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indicates a potentially
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hazardous situation which, if
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not avoided, may result in
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damage to property or the
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environment.
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not avoided.
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The combination of the
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symbol W001 and the signal
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word " Warning " indicates an
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imminently hazardous
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situation which, if not avoided,
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will result in death or serious
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injury.
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death or serious injury if it is
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not avoided.
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```
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```
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The combination of the
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symbol W001 and the signal
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word " Caution " indicates an
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indicates an imminently
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hazardous situation which, if
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not avoided
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death or serious injury if not
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avoided.
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```
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W008 Warning of risk of falling M003 Use hearing protection
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W011 Warning of
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danger of slipping
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M004 Use eye protection
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W004 Warning of laser beam M008 Use foot protection
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W012 Warning of electrical
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voltage
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M009 Use hand protection
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W017 Warning of hot surface M010 Use protective clothing
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W018 Warning
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against automatic
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start-up
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M012 Use handrail
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W019 Warning of crushing
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hazard
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```
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M021 Switch off before
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maintenance or repair
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```
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W024 Warning against hand
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injuries
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M014 Use head protection
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W025 Warning
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against counter-
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rotating rollers
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W016 Warning of toxic
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substances
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**Prohibition signs International pictograms / other**
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**Pictogram Pictogram description Pictogram Pictogram Description**
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```
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P001 General
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prohibition sign
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```
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F001 Fire extinguisher
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P002 No smoking ANSI Z535.3 - DANGER
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```
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P003 No naked flames; fire,
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open source of ignition and
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smoking prohibited
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```
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ANSI Z535.3 - WARNING
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```
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P006 Prohibited for industrial
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trucks
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|
```
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|
ANSI Z535.3 - CAUTION
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```
|
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P009 Climbing prohibited -
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|
In the sense of climbing
|
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|
prohibited for unauthorised
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|
persons
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```
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|
ANSI Z535.3 - NOTICE
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```
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P022 Eating and drinking
|
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prohibited
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```
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|
```
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|
ANSI Z535.3 - SAFETY
|
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|
INSTRUCTIONS
|
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|
```
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|
|
```
|
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|
P024 Entering the area
|
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|
prohibited
|
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|
|
```
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|
```
|
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|
Symbol for separate collection
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|
of waste electrical and
|
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|
|
electronic equipment
|
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|
```
|
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|
P031 Switching prohibited
|
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|
```
|
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|
D-P006 Access prohibited for
|
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|
|
unauthorised persons
|
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|
|
```
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|
## 1.4 Intended use.............................................................................................................................................
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|
The JARVIS Pro Winder is designed for winding and rewinding filaments between 1 mm and 3 mm.
|
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|
The winder must be placed on a stable, level surface or a braked trolley and secured if necessary. The test and
|
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|
|
work sequence is described in chapter 3.4 Work sequence.
|
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|
When using the winder, it is essential that the work steps described in the chapter "Work sequence" or in the
|
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|
|
operating instructions are followed.
|
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|
|
In the event of significant changes or deviations, it is necessary to carry out a new risk assessment in
|
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|
|
accordance with the Machinery Directive and to document the changes in the corresponding documents.
|
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|
|
The machine is designed exclusively for use inside buildings. The machine must not be
|
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|
|
operated in potentially explosive atmospheres.
|
|
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|
|
Use in the area of food production is prohibited.
|
|
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|
|
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|
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|
|
Use of the machine for purposes other than those specified is prohibited.
|
|
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|
|
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|
|
Other intended uses include cleaning and maintenance work as well as troubleshooting, fault rectification and
|
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|
|
repair.
|
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|
|
## 1.5 Reasonably foreseeable misuse................................................................................................................
|
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|
|
**Reasonably foreseeable misuse** exists in particular when winding unsuitable filaments:
|
|
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|
|
|
|
|
|
|
- Filaments that are difficult to bend
|
|
|
|
|
- Easily tearable filaments
|
|
|
|
|
- Filaments outside the permitted diameter range of 1mm - 3mm
|
|
|